ON THE EFFECT OF THE SIDE FLOW OF 316L STAINLESS STEEL IN THE FINISH TURNING PROCESS UNDER DRY CONDITIONS

Kamil Leksycki, Eugene Feldshtein, Michał Ociepa

DOI Number
10.22190/FUME191118019L
First page
Last page

Abstract


The article presents the results of the research on the plastic flow in the finish turning of 316L (X2CrNiMo17-12-2) stainless steel under dry cutting conditions. The steel was turned at variable cutting speeds and a constant depth of cut. The investigations were based on the Parameter Space Investigation method (PSI) which allowed minimizing the number of test points. It was observed that the phenomenon of slide flow occurred in the range of cutting speeds and feed rates under examination and its intensity depended on the values of these parameters. The phenomenon was more intense in the range of medium and higher cutting speeds and lower feed rates. The side flow results in significant changes between the real and theoretical values of roughness parameter Rz, which range from 40% up to even 330%.

Keywords

Side Flow, Stainless Steel, Finish Turning, Dry Cutting, Surface Layer

Full Text:

PDF

References


Fazel-Rezai, R., 2011, Biomedical engineering – from theory to applications, In Tech, Rijeka.

Ramsden, J.J., Allen, D.M., Stephenson, D.J., Alcock, J.R., Peggs, G.N., Fuller, G., Goch, G., 2007, The design and manufacture of biomedical surfaces, Annals of the CIRP, 56, pp. 687–711.

Ristić, M., Manić, M., Mišić, D., Kosanović, M., Mitković M., 2017, Implant material selection using expert system, Facta Universitatis-Series Mechanical Engineering, 15(1), pp. 133–144.

Singh, D., Singh, R., Boparai, K.S., 2018, Development and surface improvement of FDM pattern based investment casting of biomedical implants: A state of art review, Journal of Manufacturing Processes, 31, pp. 80–95.

Supriya, S.B., Srinivas, S., 2018, Machinability Studies on Stainless steel by abrasive water jet – Review, Materials Today: Proceedings, ICAMA 2016, 5, pp. 2871–2876.

Wegener, K., Kuster, F., Weikert, S., Weiss, L., Stirnimann, J., 2016, Success story cutting, Procedia CIRP, 46, pp. 512–524.

Mia, M., Rifat, A., Tanvir, Md.F., Gupta, M.K., Hossain, Md.J., Goswami, A., 2018, Multi-objective optimization of chip-tool interaction parameters using Grey-Taguchi method in MQL-assisted turning, Measurement, 129, pp. 156–166.

Maruda, R.W., Krolczyk, G.M., Niesłony, P., Krolczyk, J.B., Legutko, S., 2016, Chip formation zone analysis during the turning of austenitic stainless steel 316L under MQCL cooling condition, Procedia Engineering, 149, pp. 297–304.

Bagaber, S. A., Yusoff, A.R., 2017, Multi-objective optimization of cutting parameters to Minimize power consumption in dry turning of stainless steel 316, Journal of Cleaner Production, 157, pp. 30–46.

Acayaba, G.M.A., Munoz de Escalona, P., 2015, Prediction of surface roughness in low speed turning of AISI316 austenitic stainless steel, CIRP Journal of Manufacturing Science and Technology, 11, 62–67.

Suresh, R., Basavarajappa, S., Gaitonde, V.N., Samuel, G.L., Davim, J.P., 2013, State-of-the-art research in machinabilty of hardened steels. Journal of Engineering Manufacture, 227(2), pp. 191–209.

El-Wardany, T.I., Elbestawi, M.A., 1998, Phenomenological analysis of material side flow in hard turning: causes, modeling and elimination, Machining Science and Technology, 2(2), pp. 239-251.

Weber, M., Hochrainer, T., Gumbsch, P., Autenrieth, H., Delonnoy, L., Schulze, V., Löhe, D., Kotschenreuther, J., Fleischer, J., 2007, Investigation of size-effects in machining with geometrically defined cutting edges, Machining Science and Technology, 11(4), pp. 447-473.

Weber, M., Autenrieth, H., Kotschenreuther, J., Gumbsch, P., Schulze, V., Löhe, D., Fleischer, J., 2008, Influence of friction and process parameters on the specific cutting force and surface characteristics in micro cutting, Machining Science and Technology, 12(4), pp. 474-497.

Pekelharing, A.J., Gieszen, C.A., 1971, Material Side Flow in Finishing Turning, Annals of the CIRP, 20(1), pp. 21–22.

Coelho, R.T., Diniz, A.E., de Silva, T.M., 2017, An experimental method to determine the minimum uncut chip thickness (hmin) in orthogonal cutting, Procedia Manufacturing, 10, 194–207.

Grzesik, W., 2011, Mechanics of cutting and chip formation, Machining of Hard Materials, Springer, pp. 87–114.

Sivaiah, P., Chakradhar, D., 2018, Effect of cryogenic coolant on turning performance characteristics during machining of 17-4 PH stainless steel: A comparison with MQL, wet, dry machining, CIRP Journal of Manufacturing Science and Technology, 21, pp. 86–96.

Fernández-Abia, A.I., García, J.B., López de Lacalle, L.N., 2013, High-performance machining of austenitic stainless steels, Machining and machine-tools: Research and development, pp. 29–90.

Zou, B., Zhou, H., Huang, C., Xu, K., Wang, J., 2015, Tool damage and machined-surface quality using hot-pressed sintering Ti(C7N3)/WC/TaC cermet cutting inserts for high-speed turning stainless steels. International Journal of Machine Tools and Manufacture, 79, pp. 197–210.

Liew, W.Y.H., Ngoi, B.K.A., Lu, Y.G., 2003, Wear characteristics of PCBN tools in the ultra-precision machining of stainless steel at low speeds, Wear, 254, pp. 265–277.

Kishawy, H., Elbestawi, M., 1999, Effects of process parameters on material side flow during hard turning, International Journal of Machine Tools and Manufacture, 39(7), pp. 1017–1030.

Feifei, X., Fengzhou, F., Xiaodong, Z., 2018, Effects of recovery and side flow on surface generation in nano-cutting of single crystal silicon. Computational Materials Science, 143, pp. 133–142.

Shaw, M., 2005, Metal Cutting Principles-Oxford Series on Advanced Manufacturing, Publ. Oxford University Press, New York, USA.

Statnikov, R.B., Matusov, J.B., 2002, Multicriteria Analysis in Engineering, Springer.

Maruda, R.W., Legutko, S., Krolczyk, G.M., Hloch, S., Michalski, M., 2015, An influence of active additives on the formation of selected indicators of the condition of the X10CrNi18-8 stainless steel surface layer in MQCL conditions, International Journal of Surface Science and Engineering, 9, pp. 452–465.


Refbacks

  • There are currently no refbacks.


ISSN: 0354-2025 (Print)

ISSN: 2335-0164 (Online)

COBISS.SR-ID 98732551

ZDB-ID: 2766459-4